KYOCERA MICRO HIGH FEED MILLING

Check out this video on the MFH-Raptor Micro High Feed Milling from Kyocera. For Kyocera products, visit Westerntoolco.com or call us at 303-422-3413.

Amada EG 6013 Compact Press Brake Brought to You By Westerntoolco.com

The EG 6013 is an ultra-high precision, high-speed compact bending solution featuring an advanced and precise Dual Servo Power drive system. Features of the EG 6013 press brake include: — Dual Servo Power (DSP) Drive - Extremely fast approach, bending and return speeds – provide faster cycle times and results in more parts per hour. —AMNC 3i - An 18.5-inch multi-touch display offers multiple modes of data entry (angle, depth, 2D and 3D) for the utmost in programming flexibility. — L-Shift Back-Gauge – 5-axis back gauge speeds setup for complex parts. High-speed movement on all axes ensures that the gauge fingers are positioned as quickly as the operator positions the part.

For Amada products, visit, Westerntoolco.com or cal 303-422-3413

CYLINDRICAL PEEL GRINDING INFO FROM SUPERABRASIVES by Westerntoolco.com

Cylindrical Peel Grinding

Superabrasives at Westerntoolco.com

“Peel” grinding is the process of a thin wheel (1/4” to 1/2” thick) dressed with a lead to equal the total amount of stock per pass and is used instead of a plunge or standard traverse grinding operation. The process is more like turning with the wheel taking off small to large depths of stock in one or two passes. Because it is using CBN it can be applied to hard or soft materials. If the material is nonferrous like carbide, then diamond can be used. Wheel S.F.P.M. is normally 20 to 24,000 S.F.P.M.
and part rotation for O.D. applications can be as high as 12,000 rpm.

Part:	Pump Shaft. Overall length 5". Peel grinding section 2.5" length with diameters ranging from 1.25" to 1". Each part has 2 diameters, 2 faces and multiple radii.
Part Tolerances:	Roundness ±0.0002" at 1.67 Cpk
Material:	Hardened Steel
Hardness:	58 - 62 Rc
Wheel Specification:	20" x 1" x 8" wheel type 14V1SP U=0.450" X=0.500" Vitrified CBN

Conventional Al2O3Wheel Wheel Speed: 8,500 S.F.P.M. Work Speed: 85 Pieces per dress: 1 InFeed per dress: 0.0007 InFeed rate: 0.0155" per min. (Rough) Coolant: Semi-Synthetic Total Cycle Time: 2 minutes

Vitrified CBN ("PEEL") Wheel Speed: 24,000 S.F.P.M. Work Speed: 480 Pieces per dress: 20 InFeed per dress: 0.00003 IPR*: 0.001" to 0.007" Coolant: Semi-Synthetic Total Cycle Time: 1 minute

Savings / Advantages: Old process using Al₂O₃ needed a lot of wheel changes and very long set up. The Peel grinding wheel can grind all of the 120+ parts with the same set-up and the same wheel (50,000 parts per wheel). The old process was not meeting Cpk and the new process is many times the Cpk requirement. The cell has reduced the number of people by more than 10 per shift.

* Inches per revolution

For more information on how to order Superabrasives, visit Westerntoolco.com

HOW TO USE INDUSTRIAL PAINTS AND COATINGS from Westerntoolco.com

How to Prepare and Use Industrial Paints and Coatings

Guest Post By Stuart Holst
The majority of industrial paints are designed for easy application to ferrous and non-ferrous metal surfaces. Iron, steel, aluminum, tin, and galvanized substrates all require slightly different methods of preparation. You should be sure to familiarize yourself with these methods before applying industrial paint on your next project.
Steel is one of the easiest metal surfaces to paint. Before beginning any paint job, you should always ensure that all rust, grease, debris, and other foreign detrimental matter are removed. The object to be

Gemini Industrial Coatings Lacquers
and Stains at Westerntoolco.com

painted should be brought down to the bare metal. This can be accomplished through hand or power tool cleaning, solvent degreasing, or sandblasting. Fine grit sandpaper can also be used. An etching primer may be used, although these have decreased in popularity in recent years because of their ineffectiveness.

Visit Westerntoolco.com for more information on Gemini Industrial Coatings 

Most general purpose industrial primers will exhibit excellent adhesion (whether self-etching or not) so long as the surface is properly prepared to receive the coating. Prior to laying down the topcoat paint, some users prefer to sand the now-primed object to ensure that they have the smoothest substrate possible for their topcoat.
Aluminum can sometimes be a difficult metal to paint. To best prepare an aluminum surface for painting, an acid wash or degreaser is often employed to etch the surface. Once the surface is etched, paint will flow into the miniature fissures created by the wash and provide superior adhesion.
Plastics and acrylics can generally be painted with an industrial coating, but may respond differently to certain products, depending on the solvents used in a given product formulation. Water-reducible coatings are often the best choice for these surfaces, as they are not likely to cause damage to the object being painted. The use of a primer is very important when painting acrylics, as it blocks light from filtering through the material and increases the hide of your finish coat. The semi-transparent properties of certain acrylics can be most noticeable when they are painted with bright colors - which traditionally have poor hiding due to the nature of their pigments. A thick coat of primer will provide better adhesion for the topcoat, while virtually eliminating any filtered light that might come through the acrylic substrate. As is the case with most plastic and acrylic coating projects, it is highly recommended that you apply your coating in a "test spot", to determine its effectiveness and rule out any possible compatibility issues with the object.
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For more information on industrial paint, or paint for metal, be sure to visit P.F.I., Inc - Paints For Industry.
Article Source: http://EzineArticles.com/expert/Stuart_Holst/1296986
http://EzineArticles.com/?How-to-Prepare-and-Use-Industrial-Paints-and-Coatings&id=7007470

CARBIDE GRADES FROM FULLERTON TOOL Brought To You by Westerntoolco.com

Carbide Grades

Dura Carb Family of Carbide Substrates

Fullerton tools are made with the finest grades of carbide found in the industry. Fullerton has worked with key suppliers to develop our Dura Carb family of carbide substrates. These uniquely designed grades make the performance difference our customers demand. Fullerton understands Advanced Performance Tooling needs continuous development in all aspects of the tool. This is why we work closely with quality carbide vendors to research and develop superior performing carbide grades/ We are continuously testing newly developed grades in our R&D facility. We apply them in niche applications to create the most advanced solution with the best combination of geometry, carbide substrate, and coating. The list below is just a sampling of the Dura Carb family.

For Fullerton Tools, visit:  Westerntoolco.com

Dura Carb

With its premium micrograin structure, Dura Carb is a versatile grade that can be applied in a wide range of applications.

Dura Carb II

A super strong substrate designed to handle high shock resistance. It contains a larger percentage of cobalt which increases its resistance to shock. We recommend Dura Carb II in roughing applications and to add coatings to improve tool life.

Dura Carb III

This superior wear grade is excellent for low impact tooling. It is a long-lasting substrate for ideal machining conditions.

Dura Carb IV

Special ultra-fine carbide grade for machining hard materials. >60RC

Dura Carb V

Special submicron grade for high performance machining of steel, stainless steel, and difficult to machine materials like titanium. It has optimum toughness combined with very good wear resistance.

Quick Change Tooling From Micro100 Super Carbide Tools

Quik Change Tooling

Quick Change Tooling was developed by Micro 100 to allow our customers the same high-quality precision machining they receive from our standard tooling line, with the added benefit of increased productivity through less machine downtime. Our Quick Change Tooling is subjected to the same rigorous standards as all of our tools and processes.
Micro-Quik System Tools Change 86% faster than conventional competitor’s tools, saving significant and valuable setup and machine time!
Take an in-depth look at the Quick Change Tooling process to see how it can save you time and money.

To Order Micro100 Super Carbide Tools, Visit Westerntoolco.com or call us at 303-422-3413

Lock and Load

Micro 100's locating and locking system allows for incredible centerline repeatability from tool to tool.

Tool Change Out

Tool change out has been made simple. You can change tools in 30 seconds or less and reduce the machine setup and downtime.

Holders

Micro 100 has developed a vast array of holders to suit your needs.

COOLANT FED CLAMPS FROM TOOL-FLO by Westerntoolco.com

TOOL-FLO COOLANT FED CLAMPS
FROM WESTERNTOOLCO.COM

Tool-Flo proudly announces  new coolant fed clamps. The unique feature of their design is that the tool holder does not need to be changed or modified. It easily connects to existing coolant pumps on manual lathes with good coolant flow as is shown in the photo. Simply replace your current top clamp with our new coolant fed clamp and have a direct coolant feed to the cutting edge for internal and external applications. We have available all of the plumbing hardware required for high pressure applications. Their new design is currently available for our Flo-Lock/Chip-Flo line. 

For Tool-Flo Products and Many More, Visit:
Westerntoolco.com or call us at 303-422-3413

T-SLOT CUTTER FROM DORIAN TOOL, Brought To You By Western Tool Company

Here's Dorian Tool's T-slot cutter in action! For our complete line of Dorian Tool products, visit: Westerntoolco.com for our online catalog or call 303-422-3413.

MORSE CUTTING TOOLS, COATING DESCRIPTIONS AND APPLICATIONS from Westerntoolco.com

Coating Descriptions and Applications from Morse Cutting Tools Western Tool Company has a complete line of Morse Cutting Tools, visit our site at Westerntoolco.com or call us at 303-422-3413 to order.  Here is a helpful chart from Morse on coating descriptions and applications:

	Comp.	Color	Oxidation Temp.	Working Temp.	Process Temp.	Applications
	TiN	Gold	400°C/750°F	660°C/1100°F	375°C/700°F	This is a good general purpose coating: the standard by which all other coatings are judged. TiN can be used in just about any application, such as cutting, forming, plastic injection molding components, fine blanking, etc.
	TiCN	Blue/Gray	350°C/670°F	450°C/840°F	375°C/700°F	TiCN offers improved hardness and wear resistance beyond TiN. This coating is recommended for tough machining applications such as high carbon steels, high silicon aluminums, and tool steels. TiCN is also good for stamping and forming tools.
	AlTiN	Violet/Black	660°C/1100°F	800°C/1470°F	375°C/700°F	AlTiN is a versatile coating that continues to find new uses. It is excellent for machining cast iron, highnickel alloys, titanium alloys, hardened steels, stainless steels, and much more. AlTiN has also proven to be a good coating for metalforming. AlTiN is good for higher temperature applications.
	TiAlN	Copper	660°C/1100°F	800°C/1470°F	375°C/700°F	Many applications for TiAlN coating are similar to AlTiN coating. Howevevr, TiAlN is slightly less brittle and more ductile than AlTiN: this makes it better for roughing and interrupted cut applications. TiAlN is a better choice when coating lower grade or questionable substrates, as it tends to be more forgiving.
	ZrN	Pale Gold	400°C/750°F	660°C/1100°F	375°C/700°F	This is another good general purpose coating. Many of its properties are similar to TiN. ZrN is good for machining titanium, cast iron, and nonferrous materials such as aluminum, copper, and brass. ZrN is also used in decorative applications.

MRO SUPPLIES AT WESTERN TOOL COMPANY Keep Your Facility Up and Running

How MRO Products Help Keep Your Facility Up and Running

Guest Post By Suzanne Pearl

MRO SUPPLIES AT WESTERNTOOLCO.COM

Many people don't know what MRO means, but every facility, no matter what the size, performs MRO in some way. MRO is an acronym that stands for Maintenance, Repair and Operations. These are the repairs and maintenance you perform to keep your facility in good working order. Every minute a piece of equipment is shut down means lost productivity, late production schedules and lost revenue. A good MRO team, no matter how big or how small, plays an important role by minimizing downtime and keeping your facility running on schedule. Good MRO practices also create a safer work environment with more productive employees. When MRO jobs are done efficiently, with all the necessary tools and supplies on-hand, the results are attractive buildings and grounds, safe and productive work environments and a healthy bottom line.

 For our complete line of MRO supplies, visit Westerntoolco.com or call us at 303-422-3413 in Arvada Colorado

Unlike what most people think, MRO isn't just repairing broken equipment. MRO includes everything from regular equipment inspections, to daily cleaning, to routine maintenance to replacing entire pieces of equipment or machinery. The key is making sure you have the right tools and supplies for the job at hand including the proper PPE (Personal Protective Equipment) to get the job done without accidents or injuries.
"MRO products include a tremendous variety of items" says Rob Phibbs, MRO Product Manager for Seton, a company that specializes in MRO product sales. "MRO includes everything from inspection tags to track maintenance requests, to tools to make the repairs, to gloves to wear when performing the work."
For example, a MRO employee might need to repair a broken floor buffer. They know it needs work by the repair tag attached to it alerting them that it is broken. They may also need other MRO products like screwdrivers, wire nuts, absorbent pads, lubricant and safety glasses to perform the repair quickly, cleanly and safely.
In general, there are two types of MRO - corrective and preventative. Corrective maintenance (repair) is the most common type of MRO operation. Corrective maintenance is where your equipment or machinery is repaired after breaking down or being damaged. Making these repairs is often critical because unplanned downtime is costly for business. Corrective maintenance can also be expensive - especially if an item can't be repaired and has to be replaced. Common types of corrective maintenance include, repairing cut or frayed cords unclogging drains, or replacing a flat tire on your fork lift.
Preventative MRO (maintenance) is an attempt to prevent breakdowns before they actually occur. Some examples of preventative maintenance include things like fixing a slow leak before it becomes a major flood, tuning up motors or engines to get optimum energy efficiency or lubricating and sealing machinery to reduce friction and prevent rust. Other preventative maintenance is performed to help avoid any health or safety issues that could arise. Some examples of this type of preventative maintenance include, reducing squeaks and piercing noises from equipment that may cause hearing damage, wiping up grease on the floor that might cause a slip and fall accident or using fluorescent tape to mark low doorways that prevents people from bumping their heads.
MRO affects every area of your facility from the front office to the restrooms to the manufacturing floor. Regular maintenance and quick repairs help you reduce your overall maintenance costs. Some companies choose to out-source MRO and hire contractors to perform the necessary repairs and maintenance. Others have an in-house maintenance team which often saves money and time. If your MRO team is in-house, here are a few tips to help them make and maintain a safe and clean work environment.

• Stock up on all-purpose cleaners. They can be used for a variety of jobs from scrubbing restroom floors to wiping down cafeteria countertops to removing unsightly scuffs and heel marks from reception area walls. Regularly cleaning surfaces makes them last longer so you won't have to replace them so often.
• Keep solvent based cleaners on-hand to remove gum from the lobby carpet or graffiti from walls. It's been proven that fast clean-ups prevent repeat offenses.
• Use inspection and repair tags. They help you prioritize repairs and prevent workers from being injured by operating faulty equipment,
• Use spill pads to catch spills or drips when making machinery repairs. They prevent slip and fall accidents on slick floors, plus they're great for wiping down greasy tools or work surfaces.
• When painting, knock off any peeling paint or dirt with an abrasive disc or grinder first. Then use tape to cover any areas you don't want painted. Good surface preparation first always gives you a better end result.
• Make electrical repairs fast, simple and safe by having a full assortment of electrical connectors, wire markers, wire ties and electrical tape on hand.
• When reassembling machinery, use thread locker on threaded fasteners. It'll prevent replacing screws and bolts that might vibrate loose in the future. Plus it helps reduce rust, corrosion and leaks.
• Care for your concrete. If neglected, chips and cracks just get bigger and more dangerous. Fill in those cracks and chips before the damage is so severe you have replace the entire concrete floor, loading dock or sidewalk.
• Gear up with PPE before performing any MRO project. Protect yourself and your workers from head injuries, eye injuries, cuts, hearing loss and respiratory problems. Wearing PPE helps you comply with OSHA regulations while creating safer work conditions and more productive workers. Wear a dust mask while sweeping or sanding, use ear plugs to protect hearing from noisy pressure washers or wear gloves to ward off cuts and scrapes.

MRO (Maintenance Repair and Operations) plays an important role by minimizing downtime and keeping any facility in top-notch condition. MRO creates a safer work environment, more productive employees and improved profits. There are a huge variety of MRO products available to help you perform corrective or preventative maintenance quickly, safely and easily. So, with the use of the right MRO products and good MRO practices you can keep your facility - from the front office to the manufacturing floor - well-maintained and functioning at optimum levels.
Article Source: http://EzineArticles.com/expert/Suzanne_Pearl/590725
http://EzineArticles.com/?How-MRO-Products-Help-Keep-Your-Facility-Up-and-Running&id=5715753

TYPES OF INDUSTRIAL ABRASIVES FROM Westerntoolco.com

Industrial Abrasives - What Types Are Available?

Guest Post By David Fletcher
Today industrial abrasives in a number of different forms and will be used in a wide variety of industries. Normally such abrasives are used by the likes of automotive, rail, aerospace, steel, glass, ceramics and bearings manufacturers.
Most of us when we hear the word abrasives will think of sandpaper, yet as you will soon discover there are plenty of other kinds that are being used today. Not only do abrasives come on sheets but they come as blocks or even as wheels. In fact it is grinding wheels which are the most common type

Abrasives at Westerntoolco.com

of abrasive to be found in industry today. The industrial abrasives used today are the ones known as vitrified, resinoid or rubber. In this article we take a look at just two of these and which industries utilize them.

Visit Westerntoolco.com for our complete line of abrasives and other finishing products 

 
1. Vitrified Abrasive Wheel
This particular kind of wheel can be used in a number of different ways. There are some which are suitable for working on glass whilst others are suitable for wood. However, because of the strength of this particular abrasive material they are now being used for working on high alloyed steel.
There are certain benefits to be had from using this kind of industrial abrasive, especially in those businesses where work needs to be carried out on hard materials. The main benefits of using this particular abrasive are as follows:-
a. Very little if any coolant liquid is required to protect the material as abrasion takes place. As well as keeping costs down a company will help to protect the environment as well.
b. This is a material which causes no damage or burns to the surface of the material being worked even when being cold cut.
c. This particular abrasive can be used at high speeds to remove the necessary parts of the product and which means that the businesses productivity levels are much higher.
2. Resinoid Abrasive Wheel
This type of abrasive wheel again is used in a wide variety of industries. However, the main difference between this particular abrasive material and the first one we discuss in this article is it a lot less brittle and so is used in more heavy duty applications like cutting metals in automotive manufacture or to grind rail tracks.
Just as with vitrified abrasives this also has certain benefits that none of the others have. So just what are these benefits?
a. This one has the ability to remove more material in a far shorter period of time.
b. They have a higher resilience to side loads so are capable of being used in more ways for various different applications.
As you can see from above there are quite a few reasons as to why industrial abrasives are important to various different industries the world over. Along with ensuring that high productivity levels are maintained especially with the current state of the countries' economies, they are able to help with ensuring that the environment isn't damaged any further.
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RW Greeff are a UK based supplier of a range of abrasives and other industrial consumables, specialising in products from 3M such as 3M tapes. They are the main technical partner for 3M in the UK, allowing them to provide a huge range of products at competitive prices.
Article Source: http://EzineArticles.com/expert/David_Fletcher/287031
http://EzineArticles.com/?Industrial-Abrasives---What-Types-Are-Available?&id=2278427

SELECTING THE RIGHT WIRE BRUSH, from Western Tool Company

SELECTING THE RIGHT PRODUCT from Flexovit

Flexovit at Westerntoolco.com

DESCRIPTION	TOOL	APPLICATION
WHEEL BRUSHES CRIMPED	BENCH GRINDER	Crimped wheel brushes are supplied with arbour holes, which can be reduced with reducing rings. The brushes have short wire which makes them more aggressive. A larger width brush requires more horse power.
WHEEL BRUSHES TWIST KNOTTED	ANGLE GRINDER	The twisted knot brush is ideally suited for brushing out welded joints and for brushing sharp corners.
BEVEL BRUSHES	ANGLE GRINDER	Bevel brushes are specifically for brushing hard-to-reach places such as edges and corners.
CUP BRUSHES CRIMPED	ANGLE GRINDER	Crimped cup brushes are ideal for cleaning jobs and to produce large clean surfaces, they also work well to remove rust, corrosion, paint and primers.
CUP BRUSHES KNOTTED	ANGLE GRINDER	Knotted cup brushes are an aggressive brush which is excellent for heavy-duty cleaning and finishing of large surfaces. They are also extremely suitable for removing barnacles, scale, paint, rust and corrosion, as well as cleaning weld seams and spot-welds.
SHAFT MOUNTED BRUSHES	DIE GRINDER	Shaft mounted brushes are suitable for industrial use, especially for hard to reach areas. All shaft mounted brushes are equipped with a 6mm shank.
HAND BRUSHES	-	Hand brushes have a wooden core and are available in different working widths. They are for use on narrow section work pieces, light de-burring, cleaning and profiled surfaces.
PIPE BRUSHES	DIE GRINDER	Pipe brushes come with a handle or thread and are for deburring and cleaning tubes. Pipe brushes are also available with different thread.

For our complete line of Flexovit products, visit our website or call us at 303-422-3413 (Westerntoolco.com)